Tip: Teflon Encapsulated O-ring Part 1

(This tip is about the characteristics the encapsulating teflon brings to the o-ring)

Because teflon is a hard plastic rather than a stretchy elastomer, it is uncommon to see an o-ring that is made entirely of teflon. However, there are applications where teflon is the perfect material. For example some automotive steering systems use teflon o-rings for fittings and they are also used in paint guns. (By the way, a tip on installing these rigid seals is to heat them in hot water before the installation so they will be slightly bigger and slip on easier.)

When someone says they want a teflon o-ring they may actually be talking about a teflon encapsulated o-ring. Here the teflon is made into a jacket or sleeve that will completely enclose an elastomer which has the desired mechanical properties needed for the o-ring, such as resistance to cold flow. Since teflon is practically chemically inert it allows the o-ring to resist almost all chemicals and will not allow corrosive fluids or gases to harm the elastomer.

The extremely low coefficient of friction of teflon makes the encapsulated o-ring an ideal choice where surface wear might otherwise be a problem. By itself, the material teflon exhibits a useful service life from below -100° F, to temperatures of over 500° F. Its resistance to solvents remains excellent throughout a wide range of temperatures. In addition, the low dielectric constant and electrical resistance also remain intact throughout this range.

Some of the advantages of this material are:

• Corrosion resistant
• Abrasion resistant
• Low absorption
• Non-permeable
• Uniform dimensions
• Nonflammable
• Reusable
• Chemically inert
• High impact strength
• Smooth surface
• No swelling
• Comes in all sizes including metric

A teflon encapsulated o-ring is often used as a static o-ring but can be used as a rotay lip seal if abrasion is handled in some way, such as mixing the teflon with graphites.

Teflon encapsulated o-rings are manufactured in AS568 standard sizes. However, since they are not molded in the same way as o-rings mamufactured from one material, the inside diameter is not necessarily the same as a molded seal. The encapsulated o-ring will have a greater cross-sectional and inside diameter tolerance range than that of the AS568 standards.

The chart below gives general information on a teflon o-ring. The properties of an encapsulated o-ring will be somewhat different than that of this plastic by itself.

* NR = Not Reported.

Please Note: To the best of our knowledge, the information contained in this guide is accurate, is based upon accepted technical practices and is believed to be reliable. Final determination of suitability of any process or material is the sole responsibility of the user. PSP, Inc. does not assume any liability for the accuracy or completeness of this information.

Please call us if you need help in choosing a teflon o-ring or a teflon encapsulated o-ring for your application.